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Line Replenishment

Keep production moving with real time line replenishment

Cella bridges the gap between the warehouse and production with mobile first workflows that route requests fast, guide picks and deliveries and confirm every handoff so the right material reaches the right place at the right time.

Eliminate the black hole between the production line and the raw material warehouse.

When operators can only rely on radios, lights or shouting, small delays turn into costly downtime. Cella replaces disconnected communication with one digital workflow that gives you live status, clear ownership and scan verified delivery from request to confirmation.

Route every request with visibility and control

Send material requests in seconds and see exactly where each request stands. Cella assigns and routes work based on your rules so nothing gets lost and production is not left guessing.

Guide picks and deliveries with mobile first workflows

Turn every material handler into your best material handler. Cella provides step by step guidance on a mobile device so performance is consistent across every shift.

Prevent errors before they hit the line

Gain real-time visibility into material handling activity, empowering decision-making and optimization of your team. React promptly to address areas that require assistance, ensuring efficient operations on the shop floor.

Shorten training time and ramp new hires faster

Replace tribal knowledge with an intuitive, guided experience so new team members can contribute quickly with minimal training and less supervision.

Improve response times with data, not gut feel

Cella tracks every scan, move and request so you can pinpoint bottlenecks, balance workloads and measure performance at the line, zone and team level.

Connect machines and systems through APIs

Automate replenishment signals when needed. Use Cella’s integration layer to trigger requests from production systems so material moves in sync with demand.

Line Replenishment in Action

A single workflow connects the line, the material handler and the warehouse in real time.
  1. An operator, supervisor or system submits a material request with priority and point of use
  2. Cella routes the request to the right person based on your rules and current workload
  3.  The material handler receives a guided pick task on mobile, including location and handling rules
  4.  Scans validate the label, lot and compliance requirements before the pick is confirmed
  5. The delivery is confirmed at point of use with a scan verified handoff and timestamp
  6. Dashboards show open requests, response times and recurring issues so you can improve continuously

Line Replenishment | FAQs

Does line replenishment integrate with Plex?

Yes. Cella is designed to work alongside your system of record so material movement aligns with production demand while your ERP/MES remains the source of truth.

How does Cella decide who gets each request?

You configure routing rules based on zones, skills, priorities, shift coverage and current workload. Cella assigns work automatically and keeps status visible to the line.

Can we enforce FIFO, FEFO and material holds?

Yes. Cella can enforce FIFO or FEFO, require scan verification and prevent use of material on hold so issues are caught before they reach production.

How quickly can our team start using it?

Cella is built for fast adoption with guided mobile workflows that reduce training time and help new hires become productive quickly.

What analytics do we get?

You can track request volume, response time, pick and delivery cycle time, labor utilization and recurring bottlenecks using data captured from every scan and move.

See every movement, every material, every moment.

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